Medical Fogger Machine: Procedure, Types, Indications & Best Cost

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What is a Medical Fogger Machine?

A fogger machine is a device that converts liquid disinfectant solution into fine mist or fog. This fog spreads into the air and disinfects:

  • Airborne microorganisms
  • Surfaces
  • Corners of rooms where normal cleaning is difficult

In simple words, a fogger machine ensures complete sterilization and infection control in hospitals and pharmaceutical industries.

What is Fogging in Hospitals & Pharmaceuticals?

  • Fogging in hospitals means spraying disinfectant mist inside operation theatres, ICUs, wards, and labs to kill bacteria, fungi, and viruses.
  • Fogging in pharmaceuticals ensures that medicine production areas remain 100% sterile and contamination-free.

Fogging is an important step in infection prevention and quality control.

What is a Fogger Kit Used For?

A fogger kit includes the machine, nozzles, disinfectant solution container, and power supply.
It is used for:

  • Disinfection of Operation Theatres (OTs)
  • Fumigation of Pharma cleanrooms
  • Mosquito and pest control
  • Air purification in hospitals

Types of Fogger Machines

There are different types of foggers available depending on their working principle and usage.

Type of Fogger MachineDescriptionCommon Uses
ULV Fogger (Ultra-Low Volume)Produces very fine mist particlesHospitals, pharma industries
Thermal FoggerUses heat to produce fogMosquito and pest control
Cold FoggerWorks at normal temperatureOperation theatres, ICUs
Water Fogger MachineUses water-based disinfectantsGeneral hospital disinfection
Portable FoggerSmall, handheld modelClinics, labs, home use

Procedure: How to Do Fogging in Operation Theatre (OT)?

Performing fogging in OT requires proper steps:

  1. Preparation
    • Close all doors, windows, and AC vents.
    • Switch off lights and cover medical equipment.
  2. Machine Setup
    • Fill the fogger tank with recommended disinfectant solution (like formaldehyde or hydrogen peroxide-based).
    • Place the fogger in the center of OT.
  3. Fogging Process
    • Switch on the fogger.
    • The machine will release fine disinfectant mist.
    • Let the fog spread evenly in the entire room.
  4. Waiting Time
    • Keep OT closed for 30–60 minutes.
    • Allow disinfectant to settle.
  5. Ventilation
    • Open doors and windows for ventilation.
    • Wipe surfaces before next use.

Regular OT fogging is mandatory to maintain sterile environment and patient safety.

Where Fogger Machines Are Used?

Medical fogger machines are commonly used for:

  • Hospitals – OTs, ICUs, wards
  • Pharmaceutical Industries – Cleanrooms, labs
  • Research Labs – Microbiology, pathology
  • Ambulances – For disinfection after patient transfer
  • Mosquito & Pest Control – To prevent malaria, dengue, etc.
  • Homes & Offices – Air purification and sanitization

Fumigation Machine Solutions

The fogger works with different disinfectant solutions like:

  • Formaldehyde – Strong sterilizing agent
  • Hydrogen Peroxide (H₂O₂) – Safer alternative for hospitals
  • Alcohol-based disinfectants
  • Essential oil or herbal solutions (for mosquito fogging)

The choice of solution depends on purpose (hospital OT vs mosquito control).

Fogger Machine for Hospitals & Operation Theatres

In hospitals, foggers are essential for:

  • Preventing surgical infections
  • Maintaining sterile environment in OT
  • Reducing cross-contamination in ICUs
  • Emergency fumigation in outbreak situations

Fogger Machine for Pharmaceuticals

In the pharmaceutical industry, fogging ensures drug manufacturing areas remain contamination-free. It helps in:

  • Sterile packaging
  • Microbial load reduction
  • Quality compliance with WHO & GMP guidelines

Fogging Machine for Mosquito Control

Apart from hospitals, foggers are used by municipal authorities for mosquito control.

  • Thermal foggers are best for outdoor areas.
  • They use insecticide solutions to kill mosquitoes carrying malaria and dengue viruses.

Water Fogger Machine

A water fogger machine is commonly used for:

  • Spraying water-based disinfectants
  • Humidification in greenhouses
  • General disinfection of large halls, offices, and hospitals

Cost of Medical Fogger Machines in 2025

The price of fogger machines varies depending on type, brand, and capacity.

Type of FoggerApprox. Cost (2025)
Portable ULV Fogger₹4,000 – ₹7,000
Hospital OT Fogger₹8,000 – ₹15,000
Industrial Pharma Fogger₹20,000 – ₹50,000
Thermal Fogger (Mosquito use)₹15,000 – ₹35,000
Water Fogger Machine₹5,000 – ₹12,000

Advantages of Medical Fogger Machines

  • 100% coverage of disinfectant in air & surfaces
  • Quick and efficient sterilization
  • Portable and easy to use
  • Reduces infection rate in hospitals
  • Multi-purpose (hospital, pharma, mosquito control, home use)

Limitations

  • Requires skilled handling
  • Wrong chemical may damage equipment
  • Not a replacement for manual cleaning
  • Needs regular maintenance

FAQs

Q1. What is a fogger machine used for?
It is used for air and surface disinfection in hospitals, pharma, labs, and mosquito control.

Q2. What is fogging in pharmaceuticals?
Fogging ensures cleanrooms and labs remain contamination-free.

Q3. How to do fogging in OT?
Close OT → Fill disinfectant → Run fogger → Wait 30–60 mins → Ventilate → Use OT.

Q4. Which solution is used in fumigation machines?
Formaldehyde, hydrogen peroxide, alcohol, or herbal insecticides.

Q5. What is the cost of a medical fogger machine?
Ranges between ₹5,000 – ₹50,000 depending on type.

Q6. Can foggers be used at home?
Yes, portable water-based foggers can be used for home disinfection and mosquito control.

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